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Reaction vessels are pressurized equipment used to carry out physical or chemical reactions in a medium. They are widely used in industries such as chemical, pharmaceutical, petroleum, fertilizer, and metallurgy. Reactors promote chemical reactions by optimizing the reaction environment. Reactors typically consist of a stirring system, sealing devices, heating/cooling modules, and pressure and temperature sensors. Through the combined effects of structural design and parameter control, they confine chemical reactions within specific physical boundaries, achieving substance transformation. Jiangsu Haijian Co., Ltd. is a professional reactor manufacturer and company, providing specialized equipment for cement production, industrial solid waste incineration, and mining and metallurgical applications. The main functions of reaction vessels include:
Chemical reactions: Processes such as polymerization, catalysis, synthesis, and decomposition.
Physical reactions: Processes such as dissolution, crystallization, mixing, and heating/cooling.
Process control: Providing stable temperature, pressure, and stirring conditions to ensure efficient reaction progress.
Operating Principle:
Reaction vessels promote the desired reaction by controlling parameters such as temperature, pressure, and stirring speed. Common types include:
Stirred reactors: Mechanically agitate materials to uniformly mix, improving reaction efficiency.
High-pressure reactors: Conduct reactions such as hydrogenation and polymerization under high pressure.
Tubular reactors: Perform continuous flow reactions, suitable for large-scale production.
Fixed-bed/fluidized-bed reactors: Used for gas-solid catalytic reactions (such as petroleum cracking).
Product Advantages and Features:
High-pressure and corrosion-resistant: Made of stainless steel, titanium alloy, or glass-lined materials, they are suitable for harsh environments such as strong acids and bases.
Precise temperature and pressure control: Equipped with heating/cooling jackets, pressure sensors, and automated control systems.
Efficient stirring: Optimized stirring structures (such as paddle, anchor, and turbine) ensure reaction uniformity.
Safety and reliability: Complies with ASME, GB/T, and other standards, equipped with protective devices such as safety valves and bursting discs.
Maintenance Tips:
Regular Inspection: Check for internal wall corrosion, weld integrity, and sealing performance.
Cleaning and Maintenance: Thoroughly clean after reactions to prevent residue from affecting the next batch.
Instrument Maintenance: Calibrate temperature and pressure sensors to ensure data accuracy.
Safety Protection: Regularly replace wearing parts (such as seals) and test the opening and closing pressures of safety valves.